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Roofing field-card pack

The roofing field-card pack

Every key threshold, spec, and code reference from our Roofing field guides, condensed into one printable document. Save it as a PDF, pin it in the truck, and check the answer on site. A field reference, not a substitute for the adopted code or the engineer of record.

70 field cards · 170 code references

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Roofing field-card pack · anvilfield.com

Roofing field cards

Roofing calculators to run on site

Roofing

Ballasted roof systems

  • A ballasted roof holds a loose-laid single-ply membrane (commonly EPDM) down with stone or concrete-paver weight instead of fasteners or adhesive.
  • ANSI/SPRI RP-4 is the wind design standard the International Building Code references for ballasted single-ply roofs, setting ballast rate and type by zone.
  • Ballast rate is set by zone: field stone runs on the order of 10 psf, with corner rates often near double the field rate.
  • RP-4 caps ballasted roof slope at roughly 2 in 12 (about 10 degrees); steeper slopes let stone migrate downslope.
  • Stone ballast weighs roughly 10 to 25 psf, so a structural engineer must confirm the building carries the dead load plus snow before installation.

Codes ASTM D7655, ASTM D8231, ASCE 7

Roofing

Blue roof controlled-flow drainage

  • A blue roof detains rainwater on purpose and releases it slowly through flow-restricting drains, cutting the peak flow reaching the storm sewer.
  • Ponded water weighs about 5.2 lb per square foot per inch of depth (62.4 lb/cu ft ÷ 12); a 4 in depth is roughly 21 lb/sq ft.
  • A licensed structural engineer must design for the detention depth, the ASCE 7 rain load, and ponding instability before any blue roof is built.
  • A secondary overflow set above the detention depth, sized for the design storm with the restrictor clogged, is mandatory and cannot be value-engineered out.
  • Use a fully adhered membrane warranted in writing for ponding at design depth, and flood test it (ASTM D5957) before service or burial.

Codes ASTM D5957, ASCE 7, IBC, IPC

Roofing

Building insulation and air sealing

  • Air seal first, then insulate: insulation slows conduction but does not stop moving air, and sealing access is buried once insulation goes in.
  • Uncontrolled air leakage causes roughly a quarter to forty percent of a home's energy loss, per Building Science Corporation.
  • Vapor retarder goes on the warm-in-winter side; IRC requires Class I or II interior in zones 5-8 and Marine 4, none in zones 1-3.
  • Give every assembly a drying path in one direction; two low-perm layers trapping the wall causes rot and needs an approved design.
  • Blower-door tests at 50 pascals report ACH50; IECC commonly caps around 5 ACH50 in hot zones and 3 ACH50 in zones 3-8.

Codes ASHRAE 62.1, ASHRAE 62.2, ASHRAE 90.1, ASTM C1289, ASTM C578, ASTM E2178

Roofing

Built-up roof installation

  • A built-up roof (BUR) is a low-slope membrane of alternating felt plies and mopped bitumen, topped with surfacing; typically 3 to 4 plies.
  • EVT (equiviscous temperature) is the bitumen temperature hitting 125 centistokes viscosity, with a working range of about plus or minus 25 degrees F.
  • Interply mopping runs around 25 lbs of hot asphalt per 100 square feet; the flood coat around 60 lbs per 100 square feet.
  • Codes set gravel minimums such as roughly 400 lbs of gravel or 300 lbs of slag per square; a graveled BUR commonly carries a Class A fire rating.
  • OSHA hot-work benchmark: a fire extinguisher rated not less than 10B within 50 feet where more than 5 gallons of flammable liquid is in use; keep a fire watch during and after.

Roofing

Construction safety program

  • OSHA requires reporting a work-related fatality within 8 hours, and a hospitalization, amputation, or eye loss within 24 hours (1904.39).
  • A competent person (1926.32(f)) must both identify hazards and have authority to stop work and correct them; a certificate or title alone does not qualify.
  • OSHA's Focus Four killers are falls, struck-by, caught-in/between, and electrocution, with falls leading and topping roofing deaths.
  • Post the OSHA 300A annual summary where employees see it from February 1 to April 30, even with zero recordable cases.
  • An EMR (experience modification rate) runs against a 1.0 industry average; GCs often require below 1.0 to bid, so it gates prequalification.

Codes OSHA 1926, 29 CFR 1904, 29 CFR 1926

Roofing

Cool roof reflectivity and energy

  • A cool roof needs both high solar reflectance (reflects sunlight) and high thermal emittance (re-radiates absorbed heat); bare metal reflects well but emits poorly.
  • Energy codes require the three-year AGED reflectance, not the brochure initial value; white membranes often drop from near 0.80 to 0.55-0.65 aged.
  • SRI (per ASTM E1980) combines reflectance and emittance into one number: standard black is 0, standard white is 100, and the scale is not capped.
  • The CRRC measures and publishes initial and aged SR, TE, and SRI but sets no pass/fail thresholds; products are CRRC-rated, not CRRC-passing.
  • Reflective low-slope roofs over cooled spaces cut peak cooling demand roughly 10-15 percent; reflectance does not replace the separately-required insulation R-value.

Codes ASHRAE 90.1, ASTM C1371, ASTM C1549, ASTM E1918, ASTM E1980, ASTM E408

Roofing

Customer communication and reviews

  • In the trades the work quality is assumed; communication is what earns the review, the referral, and the repeat job.
  • Responding within about five minutes converts far better than an hour later, and a lead left untouched a full day is usually gone.
  • Ask for the review at the happy moment, right after the customer sees the finished work; trigger from job completion, never scheduling.
  • A Google rating of 4.0 stars is roughly where customers start treating a business as trustworthy; recency and volume also drive local map ranking.
  • The FTC review rule, in effect since 2024, bans fake reviews and any compensation conditioned on a review expressing a particular sentiment.

Roofing

Customer database and CRM

  • A customer database is the single organized record of every customer, property, job, quote, and conversation, and the most valuable asset a contractor owns.
  • Odds of selling to an existing customer run about 60 to 70 percent versus roughly 5 to 20 percent for a new prospect (Marketing Metrics).
  • TCPA generally requires prior express written consent before marketing texts, with statutory damages commonly 500 to 1,500 dollars per message.
  • Email marketing under CAN-SPAM is opt-out but must identify the message, include a real physical address, and honor unsubscribe requests.
  • Keep one record per customer that everyone updates; tie people to properties and store roof age, install date, and warranty to drive follow-up.

Roofing

Drone inspection field guide

  • Commercial drone inspection in the US requires an FAA Part 107 remote pilot certificate, FAA aircraft registration, and airspace authorization; no hobby exception when paid.
  • Part 107 caps altitude at 400 ft above ground level, with an exception to fly higher within 400 ft of a structure.
  • Fly thermal roof moisture surveys about an hour after sunset on a dry roof with wind under about 15 mph; wet insulation reads warmer than dry roof.
  • Standards: ASTM C1153 for infrared roof moisture, IEC TS 62446-3 (min ~600 W/m2 irradiance) for solar PV thermography, ASNT SNT-TC-1A Level I/II for thermographers.
  • A drone scan is triage, not proof; confirm thermal anomalies with a moisture probe or core cut before any repair.

Codes ASTM C1153

Roofing

Electronic leak detection

  • Electronic leak detection (ELD) locates a membrane breach by running electrical current that water carries through the hole to the grounded conductive deck below.
  • ELD requires three things: a nonconductive membrane, a grounded conductive substrate, and no insulating layer between them blocking the current.
  • Dry exposed membrane gets high-voltage spark testing (up to about 12,000 V DC); wet or covered membrane gets low-voltage vector mapping (tens of volts, under roughly 50 V scanning).
  • Carbon-black EPDM, butyl, and metallic-faced membranes conduct, so ELD cannot tell a breach from sound sheet; confirm membrane chemistry before scheduling.
  • ASTM D7877 is the umbrella guide and D8231 the low-voltage practice, but the membrane manufacturer's requirements and project spec govern; ELD supplements, not replaces, visual and infrared inspection.

Codes ASTM D7877, ASTM D8231

Roofing

Emergency board-up and tarping

  • Emergency board-up and tarping should be done in the first 24 hours to stop water, intruders, and compounding loss after a fire, storm, or impact.
  • Size a roof tarp to overshoot the damage 3 to 4 ft per side, tuck the up-slope edge under existing shingles, and lap so water sheds over the top.
  • Anchor every tarp edge by wrapping it on a 2x4 batten screwed into sound decking at about 12 in spacing; keep fasteners out of the field over the damage.
  • A standard blue poly tarp lasts roughly four to six weeks; UV destroys it, and cheap tarps can fail in 10 to 14 days in hot, high-sun climates.
  • The ISO-form mitigation duty makes reasonable securement a covered, separately billed expense, but only documented work (before photos, scope, timestamps) gets paid.

Roofing

EPDM rubber roof installation

  • EPDM is a cured-rubber single-ply membrane for low-slope commercial roofs; seams are joined with splice tape and primer, never hot-air welded.
  • EPDM seams are the primary leak point: clean each lap with splice cleaner, prime both surfaces, set tape, then roll across and along under firm pressure.
  • EPDM comes in 45, 60, and 90 mil; 60 mil is the default commercial field, and reinforced (Type II, ASTM D4637) is standard for mechanically attached roofs.
  • The three attachment methods are fully adhered, mechanically attached, and ballasted; ballast caps at about 2 in 12 slope under ANSI/SPRI RP-4.
  • EPDM's four failure modes are seam failure, shrinkage, punctures (design out with a cover board), and ponding; solvent adhesives generally cannot go below about 40 degrees F.

Codes ASTM D4637, ASCE 7

Roofing

Fascia, soffit, and eave trim

  • Fascia is the vertical board capping the rafter tails and carrying the gutter; soffit is the horizontal panel closing the overhang and feeding attic intake.
  • A vented soffit is the intake half of attic ventilation; continuous perforated soffit commonly provides about 9 sq in of net free area per linear foot, but size to the manufacturer rating.
  • Keep the fascia level and build gutter slope into the hangers, commonly about 1/4 in of fall per 10 ft toward the downspout.
  • Fasten metal and vinyl in slot centers with heads left slightly proud and cut soffit panels about 1/4 in short, so trim can float and not oil-can.
  • Fascia rots from no/failed gutter, ice dams, a missing or wrong drip edge, or a soffit trapping moisture; find and fix the water source before replacing boards.

Roofing

Green roof installation

  • A structural engineer of record must approve the saturated dead load plus live and snow loads before plant selection, media depth, or anything else.
  • Saturated extensive green roofs add about 15 to 30 psf; intensive roofs run 50 to 150 psf or more depending on media depth.
  • Test the bare membrane watertight by flood test (ASTM D5957) or EFVM before burial; finding a buried leak is slow and expensive.
  • Use engineered lightweight mineral media (80 to 90 percent expanded shale, clay, slate, or pumice), never topsoil, which compacts and overloads the roof.
  • Assembly order from the deck up: membrane, root barrier, protection layer, drainage, filter fabric, engineered media, then vegetation.

Codes ASTM D5957, ASTM E2397, ASTM E2398, ASTM E2399, ASTM E2400

Roofing

Green roof maintenance program

  • The establishment period, the first one to two growing seasons after planting, decides whether the planting survives; plants need the most water in the first 90 days.
  • Target 80 to 90 percent vegetative coverage within about two years; bare media erodes, grows weeds, and thins the shield over the membrane.
  • Pull tree seedlings by hand, roots and all, before they establish, because their roots grow straight toward the membrane and flashings.
  • Established extensive roofs need about 2 to 3 visits a year; intensive roofs need about 8 or more plus permanent irrigation.
  • Find buried leaks with electronic leak detection (EFVM), which pinpoints the breach through media and ballast; do not chase the interior stain.

Codes ASTM E2400

Roofing

Gutters and downspouts

  • Size a gutter to two numbers: the horizontal roof area draining to it and the local design rainfall intensity; runoff flow Q = A x i x 0.0104 gpm.
  • Allow about 1 square inch of downspout cross-section per 100 ft² of roof at 1 in/hr, scaled up by actual rainfall; minimum useful leader is about 7 in².
  • Plan at least two downspouts per run, spaced no more than 35 to 40 ft apart, with none draining over roughly 50 ft of gutter length.
  • Slope a gutter toward its downspout at least 1/16 in per foot (about 1/4 in over 10 ft); standing water means the slope is wrong.
  • Space hidden hangers about 24 in on center, tightening to 16 to 18 in in snow country, because ice and snow load, not water, is what fails a gutter.

Codes IBC, IPC, IRC, SMACNA

Roofing

Ice dams and snow load

  • Ice dams are a heat-loss problem, not a roofing-material problem. Heat warms the deck, melts snow, and meltwater refreezes at the cold eave.
  • Prevent dams in three steps in order: air seal the ceiling plane first, insulate the attic floor, then ventilate the roof to hold the deck cold.
  • Run ice and water shield from the lowest roof edge to at least 24 in inside the exterior wall line; on 8:12 and steeper add at least 36 in along the slope.
  • Never chip or hammer ice. Rake the eave from the ground, use calcium chloride (works to about -25F) not rock salt, or hire low-pressure steam.
  • Snow weight runs roughly 1 lb/sq ft per inch; wet packed snow reaches 2 lb/sq ft per inch (20 to 30 lb/sq ft per foot). Snow load is an ASCE 7 and structural engineer question.

Codes ASCE 7

Roofing

Incident investigation

  • Report a work-related fatality to OSHA within 8 hours, and an in-patient hospitalization, amputation, or eye loss within 24 hours.
  • Worker error is a symptom, not the root cause; the investigation's job is to find the system fault, not the scapegoat.
  • Run the 5 Whys or a fishbone diagram (man, machine, method, material, environment) past worker error until the answer is something you can engineer or manage.
  • Fix corrective actions up the hierarchy of controls: eliminate, substitute, engineer, administrative, then PPE last.
  • Every corrective action needs one named owner, a due date, and a verification step; keep it open until verified closed, not until promised.

Roofing

JHA, toolbox talks, pre-task planning

  • A job hazard analysis breaks a task into steps and matches each step to its hazard and a control; OSHA Publication 3071 lays out the method.
  • Apply the hierarchy of controls in order: eliminate, substitute, engineer, administrative controls, then PPE last; PPE on every line is the most common JHA failure.
  • Keep a toolbox talk to 5 to 15 minutes on the day's real hazard, make it two-way, and document topic, date, leader, and attendance.
  • A pre-task plan is redone every day to catch what changed: weather, new trades, new work area, new equipment, and new people.
  • OSHA's General Duty Clause plus 1926.20 and 1926.21 require assessing hazards and instructing workers; falls are roofing's top killer among the Focus Four.

Roofing

Jobsite housekeeping

  • OSHA 1926.25 requires scrap with protruding nails and all debris kept cleared from work areas, passageways, and stairs, with combustible scrap removed at regular intervals.
  • A hole is defined as a gap of 2 inches or more in its least dimension in a walking or working surface; skylights count as holes.
  • Floor-hole covers must be secured against displacement, rated for the load, and marked HOLE or COVER; falls through holes over 6 feet need a cover, guardrail, or fall arrest (1926.501).
  • Clean as you go beats the Friday blitz: the person who makes the mess clears it during the task, and it is everyone's job, not the cleanup crew's.
  • Route cords and hoses overhead or along walls; cover or ramp lines crossing paths, pull damaged cords from service, and confirm GFCI or assured-grounding (1926.416).

Codes OSHA 1926.25, OSHA 1926.416, OSHA 1926.501, 29 CFR 1910

Roofing

Lead generation and marketing

  • Referrals and repeat customers are the cheapest leads and close several times better than cold paid leads, so work them first.
  • Respond to web leads within about 5 minutes: doing so makes qualifying a lead roughly 21x more likely than waiting 30, and the average contractor takes around 40 minutes.
  • Judge channels by cost per booked job, not cost per lead: LSA leads often run $25 to $80, Google PPC around $90+, competitive roofing markets $150 to $300.
  • Most sales take five or more follow-up touches, yet most contractors quote once and never call back, handing the job to whoever follows up.
  • FTC rules (in effect since late 2024) ban fake, bought, or incentivized-for-positive reviews, with penalties running into tens of thousands of dollars per violation.

Roofing

Mast-climbing work platform safety

  • Three things hold a mast climber up: the mast tied to the building within its free-standing limit, the base carrying the load, and the platform within its load chart.
  • Erecting and dismantling is the most dangerous phase; use a manufacturer-trained, authorized crew, never remove wall ties out of sequence, and keep fall protection in place.
  • Carry only what the posted load chart allows; overloading or piling material on a cantilevered end is the most common cause of mast climber collapse.
  • Wind shuts a mast climber down at the manufacturer's limit, commonly 25 to 30 mph (about 12 m/s); netting or sheeting adds sail area and lowers it.
  • Mast climbers meet the scaffold definition under OSHA 29 CFR 1926 Subpart L; the consensus standard is ANSI/SAIA A92.9, with operators trained to an IPAF PAL card.

Codes 29 CFR 1926, 29 CFR 1926.450

Roofing

Metal roof restoration

  • Metal roof restoration treats rust, repairs fasteners and seams, then coats the roof in place, buying 10 to 20 years versus a tear-off.
  • A roof qualifies only if structurally sound with surface rust; metal rusted through, perforated, or with fasteners that no longer hold is a replacement.
  • Stop rust before coating: wire-brush to sound metal, apply a phosphoric-acid rust converter, then a rust-inhibitive primer (often around 200 sq ft per gallon per coat).
  • Drive, upsize, or cap every backed-out or wallowed fastener; a common move upsizes #12 screws to #14 with an EPDM washer.
  • The coating manufacturer's published system and warranty for metal substrates governs the prep, primer, dry mils, and approved applicator.

Codes ASTM D08

Roofing

Metal roof types compared

  • Metal roofs split into two families by fastening: concealed-fastener standing seam (nothing pierces the weather surface) and exposed-fastener panels screwed through the face.
  • Standing seam lasts 40 to 60 years because clips let panels float; exposed-fastener panels run 20 to 30 years before the gasketed washer holes wallow out and leak.
  • Standing seam mechanically double-locked seams go lowest, toward 1/2/12 to 2/12; snap-lock, exposed-fastener, and metal shingles want about 3/12 and up.
  • Gauge: 29 for budget/ag panels, 26 common residential exposed-fastener, 24 standard for standing seam and high wind, 22 for heavy commercial; lower number is thicker.
  • PVDF (Kynar) holds color with 30 to 40 year paint warranties (AAMA 2605); SMP fades sooner at 20 to 25 years; the manufacturer governs slope, gauge, and warranty.

Codes ASTM E1592, ASCE 7, SMACNA, UL 580

Roofing

Modified bitumen installation

  • Modified bitumen is an asphalt sheet membrane reinforced with polyester or fiberglass and modified with SBS rubber or APP plastic, installed in multiple plies.
  • SBS can be torched, hot-mopped, cold-applied, or self-adhered and suits cold climates; APP is almost always torch-applied and suits hot, high-UV climates.
  • A bead of bitumen squeezed out at the lap proves the seam fused; for SBS the common target is roughly 3/8 in of flow, less means too little heat.
  • Torch jobs need a CERTA-trained applicator and a post-job fire watch, commonly about two hours, since torch fires usually start after work stops; never torch to a combustible substrate.
  • Hot-asphalt mopping holds the asphalt within the EVT window, commonly EVT plus or minus 25 degrees F, measured at the point of contact, with a floor of EVT or about 400 degrees F.

Roofing

Parapet base flashing detail

  • Base flashing should extend at least 8 in above the finished roof surface, measured from the finished surface not the deck, with 12 in or more in high-snow regions.
  • Counterflashing must lap over the top of the base flashing, commonly 3 to 4 in of overlap, never tuck behind it.
  • Sealant is a backup, not the system: a parapet detail must shed water by its shape and still work the day every sealant bead fails.
  • Carrying base flashing too low is the most common parapet failure, letting ponding or drifted snow sit above the sealed top and run behind it.
  • Masonry parapets need through-wall flashing with weep holes spaced about 24 in on center, plus prefabricated reinforced corners; manufacturer details, NRCA, SMACNA, and the AHJ govern heights and laps.

Codes SMACNA

Roofing

Portable ladder safety

  • The 4 to 1 rule sets an extension ladder base out 1 foot per 4 feet of working height, about 75 degrees.
  • A ladder reaching a roof must extend about 3 feet above the eave, with the top tied off and base secured.
  • Three points of contact means two hands and one foot, or two feet and one hand, on the ladder while climbing.
  • Use non-conductive fiberglass ladders anywhere near electrical, including overhead service drops; aluminum and wet wood conduct.
  • Match duty rating to worker plus tools: ANSI Type IAA 375 lb, IA 300, I 250, II 225, III 200; Type IA or IAA for roofing.

Codes ANSI A14, OSHA 1926.1053

Roofing

Reroof: recover vs tear-off

  • The IBC allows no more than two roof coverings; once a roof carries two, the next reroof must be a full tear-off to the deck.
  • The IBC bars a roof recover over water-soaked insulation or a deteriorated deck; cut out limited wet areas first or strip the whole roof.
  • A moisture survey, by infrared or nuclear scan confirmed with core cuts, decides whether a recover is legal before recover or tear-off is chosen.
  • A recover fastener must reach through the old roof to the deck or structure; fastening only into old insulation lets wind peel the whole assembly.
  • On a tear-off, never open more deck than the crew can dry in before the day ends or weather turns; rain on an open deck has no clean fix.

Codes IBC, IRC

Roofing

Roof asset management

  • Roof asset management tracks every roof as a capital asset with an inventory, condition rating, remaining-life estimate, and a multi-year capital plan.
  • Roof condition index runs 0 to 100: 70-100 repair, 50-70 restore or repair, 30-50 restore or replace, below 30 replace.
  • Run a moisture survey before any restore-or-replace decision or recover; coating over wet insulation seals water in and fails early.
  • Building codes commonly cap a roof at two membrane layers, so a roof already recovered once usually needs a full tear-off.
  • Prioritize spend by condition and consequence together, not worst-first; a poor roof over critical contents outranks a poor roof over low-value space.

Codes ASTM C1153, ISO 55000

Roofing

Roof attic ventilation

  • Attic ventilation is balanced intake low at the soffit and exhaust high at the ridge; intake net free area must equal or exceed exhaust.
  • Base code ratio is 1 sq ft net free vent area per 150 sq ft of attic floor; 1:300 is allowed with a warm-side vapor retarder or a balanced high/low split.
  • Never mix two exhaust types on one attic; ridge plus gable or ridge plus power fan short-circuits the flow and leaves dead zones.
  • Size by rated net free area in square inches, not the size of the hole cut, because screens and louvers block much of the opening.
  • Air sealing and insulation of the ceiling come before ventilation; a vented attic over a leaky ceiling still grows frost and mold.

Roofing

Roof coating mils and yield

  • Dry film thickness equals wet film thickness times percent solids by volume; for 20 dry mils at 92% solids, apply about 22 wet mils.
  • Theoretical coverage equals 1604 times percent solids by volume divided by target dry mils, in square feet per gallon.
  • Warranty terms tie to dry mils: roughly 20 mils for 10 years, 25 mils for 15 years, 30 mils for 20 years; confirm per product.
  • Silicone tolerates ponding water; acrylic is water-based and breaks down under standing water, so use acrylic only on draining roofs.
  • Order gallons against practical coverage, not theoretical: spray loses 15 to 30 percent, roller or squeegee 5 to 10 percent.

Codes ASTM D4414, ASTM D6083, ASTM D6694

Roofing

Roof coating restoration system

  • A roof restoration coating is a fluid-applied membrane that renews an aging but sound low-slope roof without a tear-off; it cannot fix wet insulation or a failed assembly.
  • Only silicone tolerates ponding water; it is typically specified around 40 dry mils there, while water-based acrylic softens and breaks down under standing water.
  • Run a moisture survey with core cuts first; wet sections up to about a quarter of the roof get cut out and replaced, beyond that the call is a tear-off.
  • Always pull an adhesion test patch before the field coat: coating that tears and stays stuck means a good bond; clean substrate means the adhesion failed.
  • Warranties run 10 to 20 years tied to dry mils and a closeout inspection; going thin to stretch the pail voids the warranty for the whole roof.

Codes ASTM D08, ASTM D6083, ASTM D6694

Roofing

Roof crickets and tapered insulation

  • The industry and code minimum slope for a low-slope roof to drain is 1/4 in per ft, about 2 percent, toward the drains.
  • Roof crickets are sloped steeper than the field, commonly double, so the diagonal valleys stay above the drainage minimum.
  • Ponding is standing water remaining more than 48 hours after rain; most membrane warranties require positive drainage and exclude ponding.
  • Every drain on a tapered roof gets a sump, a recessed tapered area, so water reaches the drain bowl instead of ringing it.
  • Recent IECC editions require above-deck tapered insulation at least 1 in thick at its lowest point, at the drain or scupper.

Codes ASHRAE 90.1, ASCE 7, IBC, IECC, IRC

Roofing

Roof deck substrate types

  • The roof deck type decides fastening method, assembly fire rating, and the wind uplift path, so confirm it before bidding.
  • The six common decks are steel, structural concrete, lightweight insulating concrete, gypsum, wood or plywood, and cementitious wood fiber.
  • The concrete 28-day mark is a strength milestone, not dryness; install a low-perm vapor retarder, on the order of under 0.01 perm, over a new slab.
  • Steel fastens with screws into the top flute, not the valley; lower gauge means thicker steel, and pullout more than doubles from 26 to 18 gauge.
  • Gypsum, lightweight concrete, and wood fiber are nailable only with auger or base-sheet fasteners, often pre-drilled; field-test pullout per ANSI/SPRI FX-1.

Codes ASCE 7

Roofing

Roof drainage and drain sizing

  • Low-slope roofs need two independent drainage systems: a primary sized for the design storm and a secondary overflow set about 2 in above the low point.
  • Roof drain flow Q in gpm equals 0.0104 times drainage area (sq ft) times design rainfall rate (in/hr); pick leader size from IPC tables.
  • Rain load R equals 5.2 times (static head plus hydraulic head) in psf; one inch of water weighs about 5.2 psf.
  • Use the 100-year design rainfall in in/hr; pull NOAA Atlas 14 and design to the higher of it and the code map.
  • Overflow scuppers are sized larger, commonly 3x the roof drains, with a minimum 4 in opening height, and must discharge separately above grade.

Codes ASCE 7, IBC, IPC, IRC

Roofing

Roof edge metal and coping

  • ANSI/SPRI/FM 4435/ES-1 is the national standard governing wind design and testing of low-slope roof edge metal: fascia, gravel stops, and coping.
  • ES-1 uses three pull tests: RE-1 (membrane restraint, plf), RE-2 (fascia/gravel-stop outward face load, psf), RE-3 (coping upward and outward, psf).
  • Corner-zone wind suction often runs two to three times the field uplift, so corner edge metal must be rated for the corner pressure, not the field.
  • A continuous cleat is required: the hemmed drip locks over a hooked strip to carry uplift along the full edge instead of face screws loaded in withdrawal.
  • Coping must slope and drain to the roof side, anchor on both faces, and use floating splice-plate joints; expansion joints run ~20-30 ft aluminum, ~40-50 ft steel.

Codes ASCE 7, ASCE 7-10, ASCE 7-16, IBC

Roofing

Roof expansion joint installation

  • A roof expansion joint is built on two raised curbs with the membrane flashed up each side and a flexible bellows cover spanning the gap, never a flat membrane joint.
  • Each curb anchors to its own side of the structural gap and stands at the common 8 in minimum base-flashing height so the cover sits above the water.
  • Area dividers on attached and adhered systems commonly space every 150 to 200 ft between structural expansion joints; confirm against the membrane manufacturer.
  • Water must never drain across or pond against an expansion joint; the raised curbs plus a cricket keep the joint a high point that sheds both ways.
  • The membrane manufacturer's detail and warranty govern the cover, flange, and curb height, while the structural engineer sets the joint location and movement rating.

Codes ASCE 7, SMACNA

Roofing

Roof fall protection

  • OSHA requires roof fall protection at 6 feet above a lower level in construction (1926.501) and 4 feet in general industry (1910.28).
  • Follow the hierarchy: eliminate the hazard first, then guardrails, then nets or personal fall arrest, then warning line plus monitor for low-slope work.
  • A fall arrest anchorage must support at least 5,000 pounds per worker, or be engineered to a safety factor of two; a vent or conduit is not an anchor.
  • Construction guardrails need a 42 inch top rail (plus or minus 3 inches) that withstands 200 pounds of force without deflecting below 39 inches.
  • A prompt rescue plan must exist before the fall, because suspension trauma can begin in minutes; any component that arrested a fall is retired.

Codes OSHA 1926.501, OSHA 1926.502

Roofing

Roof flashing types

  • Most roof leaks occur at flashings, terminations, and penetrations, not the open field, per NRCA and the trade; chase the detail uphill of the stain.
  • Every flashing obeys one rule: each piece laps over the one below so water sheds over a joint, never into it; a reversed lap builds a funnel.
  • A watertight wall or curb needs both base flashing (roof material turned up) and counterflashing (the metal cap over it); base height is commonly 8 in low-slope, 4 in steep-slope.
  • Residential code requires a cricket or saddle on any chimney wider than 30 in across the slope; the trade commonly recommends one at 24 in.
  • Caulk is a backup, not flashing; sealant shrinks and fails in a few seasons, so the flashing must shed water by its shape and laps.

Codes SMACNA

Roofing

Roof hatch access and fall protection

  • A roof hatch needs three things at the opening: a permanent railing on open sides, a self-closing gate at the ladderway, and a grab bar or safety post.
  • New fixed ladders over 24 ft require a ladder safety system or personal fall arrest system, not a cage, under OSHA's updated general-industry rules.
  • Roof edge protection scales by distance: within 6 ft always conventional protection, 6 to 15 ft a designated area with warning line for infrequent temporary work.
  • A draped chain across the ladderway gap does not satisfy OSHA's self-closing-gate requirement.
  • Roof hatches leak at the curb flashing, not the cover, most often at the corners and hinge side where the membrane terminates.

Codes IBC, 29 CFR 1910

Roofing

Roof insulation and cover board

  • Polyiso runs about R-5.6 to 6.5 per inch rated at 75F but falls toward R-4.5 per inch when cold, so design cold climates near R-5, not the warm label.
  • Recent IECC editions require insulation in two or more layers with edge joints staggered between layers to break the thermal and air path.
  • Above-deck continuous insulation commonly targets about R-20 in hot zones 1 to 2, R-25 in mixed zones 3 to 5, and R-30 in cold zones 6 to 8.
  • Metal fasteners running through the full thickness cut effective assembly R by roughly 10 to 30 percent; fasten the base layer and adhere the rest to bury the heads.
  • FM Global and UL approve the assembly as a whole; substituting any component voids the listing and the manufacturer warranty, so build to the approved-assembly sheet.

Codes ASHRAE 90.1, ASTM C1289, ASTM C1303, ASTM C578, ASCE 7, IECC

Roofing

Roof leak diagnosis

  • Roof leaks almost never start in the open field; they enter at details: flashings, penetrations, curbs, drains, seams, and terminations.
  • Water travels along the deck before it drops, so the entry is uphill of the interior stain, often ten or twenty feet away, never below it.
  • Run a hose test in small zones, roughly 6 ft by 6 ft, starting at the lowest point and working uphill with a spotter watching the stain inside.
  • Per NRCA, ponding is water remaining on the roof 48 hours or more after rain; roofs are commonly built to drain at 1/4 in per foot.
  • All-winter, summer-free, evenly-spread dampness with fastener rust is condensation, not a leak; the fix is ventilation and humidity control, not roofing.

Roofing

Roof maintenance program

  • NRCA guidance: inspect a commercial roof at least twice a year, in spring and fall, plus after any major storm.
  • Nearly every manufacturer system warranty, including No Dollar Limit, requires documented maintenance and inspection or the claim can be denied.
  • Clearing drains, strainers, scuppers, and gutters is the single most important and most neglected low-slope maintenance task.
  • Ponding is water standing more than about 48 hours after rain, a warranty exclusion that accelerates membrane aging.
  • Repair with the manufacturer's membrane-specific materials by an approved applicator: a TPO puncture needs a welded TPO patch, not generic sealant.

Codes ASTM C1153

Roofing

Roof measurement and squares

  • One roofing square equals 100 square feet of sloped roof area; divide total roof area by 100 to get squares.
  • Apply the slope factor to the footprint: about 1.054 at 4:12, 1.118 at 6:12, and 1.414 at 12:12.
  • Add 10 to 15 percent waste: near 10 percent on a simple gable, 12.5 to 15 percent on hip roofs with valleys, 15 to 20 percent on cut-up roofs.
  • Three bundles cover one square for standard architectural and three-tab shingles; heavier premium and impact-rated lines run four or five bundles per square.
  • Nails run about 320 per square for four-nail shingling and about 480 per square for six-nail high-wind shingling.

Roofing

Roof penetration flashing

  • Base flashing should turn up at least 8 in above the finished roof, the long-standing NRCA minimum, climbing to 12 in or more in heavy-snow country.
  • 80 to 90 percent of commercial roof leaks occur at flashings and penetrations, not the open field; curbs lead, drains are second.
  • Flash a round pipe with a prefab boot first, a field wrap second, and a pourable sealer pocket only as a last resort.
  • A pourable sealer pocket is the highest-maintenance detail on the roof; its sealant shrinks below the rim and must be topped off on a schedule.
  • Hot pipes need a high-temp boot: silicone handles roughly 400 degrees F continuous versus EPDM's roughly 212 degrees F; the manufacturer's detail governs.

Codes SMACNA

Roofing

Roof ponding water

  • NRCA 48-hour rule: a low-slope roof should have no standing water 48 hours after rain in drying weather, or it is ponding.
  • Ponded water weighs about 5.2 lb per square foot per inch of depth, the same constant used in the ASCE 7 rain-load equation.
  • Many membrane warranties exclude ponding or require drainage within a set time, so a chronic pond can void coverage before it leaks.
  • NRCA recommends a minimum design slope of 1/4 in per ft toward drains for low-slope membrane roofs.
  • Check blocked drains first, then read pond location: at a drain means slope (tapered insulation); at midspan means structural deflection (engineer).

Codes ASCE 7

Roofing

Roof vapor retarder and air barrier

  • A vapor retarder slows vapor diffusion (rated in perms); an air barrier stops bulk air leakage (rated in cfm per square foot at test pressure).
  • Air leakage moves roughly 100 times more water than diffusion: a 4x8 sheet passes about a third of a quart per heating season, a 1 inch hole about 30 quarts.
  • In cold climates the vapor retarder goes on the warm interior side of the insulation, at deck level, so insulation above keeps it above dew point.
  • NRCA suggests a vapor retarder when the coldest month averages below 40F and winter interior humidity is 45 percent or higher, and in Climate Zones 6A, 7, and 8.
  • Energy code (ASHRAE 90.1 and IECC) mandates a continuous roof air barrier; deemed-to-comply material air permeance is 0.004 cfm per square foot at 0.3 in. w.c.

Codes ASHRAE 90.1, ASTM E2178, ASTM E2357, ASTM E96, IECC

Roofing

Roof warranty types and NDL

  • An NDL (no-dollar-limit) warranty is the strongest commercial coverage, paying full material and labor to fix a covered defect with no cap.
  • NDL and system warranties issue only when a manufacturer-certified contractor installs an approved system and the manufacturer's inspector signs off.
  • Material-only warranties pay no labor and are usually prorated (often after year 5 or 10), so the owner covers most of any repair.
  • Warranties are not insurance: storm, hail, and high wind are excluded acts of god and go to the property insurer, not the manufacturer.
  • Unauthorized rooftop work, skipped maintenance, ponding past about 48 hours, and late leak reports (often past 30 to 60 days) void coverage.

Roofing

Roofing system types

  • Slope decides the family: low-slope below roughly 2:12 needs a continuous membrane, steep-slope above roughly 3:12 to 4:12 sheds with overlapping materials.
  • Steep-slope coverings are shingle, metal, tile, slate, and wood; low-slope systems are single-ply (TPO/EPDM/PVC), built-up, modified bitumen, and SPF.
  • Confirm the slope minimum against NRCA, the manufacturer's printed instructions, and the adopted code; NRCA recommends 4:12 or steeper for shingle, tile, metal shingle, slate, and wood.
  • Steep roofs leak at laps, nails, valleys, and flashing; low-slope roofs leak at seams, terminations, and penetrations, almost never in the open field.
  • Verify the structure can carry the dead load before specifying tile (6 to 15 lb/sq ft), slate, ballast, or a green roof; weight gates the choice before aesthetics.

Codes ASCE 7, IBC, IECC, IRC

Roofing

Roofing underlayment types

  • Roofing underlayment is the layer between deck and covering, serving as the secondary water barrier and the temporary dry-in; the three types are asphalt felt, synthetic, and self-adhered membrane.
  • Self-adhered membrane is waterproof and seals around fasteners; felt and synthetic only shed water and leak at fastener holes when water stands.
  • Ice and water shield goes at eaves, valleys, penetrations, and low-slope sections, commonly reaching at least 24 inches inside the exterior wall line per code.
  • Fasten underlayment with cap nails or cap staples, not bare staples, often about 6 inches at laps and 12 inches in the field with a roughly 1 inch cap.
  • Slope drives the underlayment: single layer at roughly 4:12 and up, double layer at 2:12 to 4:12 for shingles, low-slope membrane below about 2:12.

Codes ASTM D1970, ASTM D226, ASTM D4869, ASTM D6757, ASTM D8257

Roofing

Rooftop equipment supports and walkways

  • Preferred rooftop support is non-penetrating: flat-bottomed rubber blocks, sleepers, or stands carrying load on top of the membrane with no hole to leak.
  • Rooftop block systems publish a per-base load and maximum spacing, commonly several feet up to about 10 ft on center; space for the filled pipe, not empty.
  • Put a compatible protection pad or slip sheet, commonly EPDM, TPO, or PVC at 45 or 60 mil, under every load-bearing support.
  • Use roller or glide supports on long hot and cold lines, with fixed anchors only where the pipe should not move per the engineer.
  • Adding supports, penetrations, or solar without the manufacturer's written approval is a common way the roof warranty gets voided.

Roofing

Rooftop permanent fall protection

  • Roof maintenance on an existing building falls under OSHA general industry 1910 Subpart D, where fall protection triggers at 4 feet, not the 6 feet of construction 1926.
  • Work the hierarchy in order: eliminate the hazard, then passive guardrails, then travel restraint, then fall arrest as the last resort.
  • OSHA 1910.29 guardrails commonly run a 42 inch top rail with a midrail and must withstand 200 pounds of force outward or downward.
  • A fall arrest anchorage must hold at least 5,000 pounds per worker, or be engineered to a safety factor of at least two.
  • Roof anchors get a pre-use check plus a documented annual inspection by a competent person, with longer load-tested recertification by anchor type.

Codes ANSI Z359, OSHA 1910, OSHA 1926, 29 CFR 1910

Roofing

Rooftop solar mounting and racking

  • A PV array lasts about 25 years, so match the roof's remaining life first: re-roof before mounting if the roof has under about five years left.
  • Land each lag screw in the center third of the rafter at the manufacturer's embedment depth, or the attachment can pull through under wind uplift.
  • Flash every penetration into the water path, upslope edge tucked under the course above, and pull existing shingle nails so the flashing seats; sealant is only a backup.
  • Standing-seam metal takes a non-penetrating seam clamp matched to the seam profile, so no holes and no flashing to leak.
  • Set slip sheets or protection pads under every ballasted rack foot, and confirm the structural and ASCE 7 wind design (worst at edges and corners) with a licensed engineer.

Codes ASCE 7, IFC, NEC 690, NEC 690.12

Roofing

Siding installation

  • The water-resistive barrier and the flashing keep the wall dry, not the siding; water always gets behind the cladding, so the WRB must drain it out.
  • Lap the WRB shingle-style, upper over lower, and integrate every flashing into it the same way; reverse-lapping makes a dam that collects water.
  • Kick-out flashing is the most-missed detail; install it at every roof-eave-to-sidewall intersection or roof runoff rots the wall behind the siding.
  • Hang vinyl loose: nail centered in the slot, leave about 1/32 in under the head, since vinyl moves about half an inch over 12 ft with temperature.
  • Cutting fiber cement releases respirable silica (OSHA 29 CFR 1926.1153); use score-snap, shears, or a dust-collecting saw on a vacuum, never a bare dry saw.

Codes ASTM D226, ASTM E2556, IRC, OSHA 1926.1153, 29 CFR 1926.1153

Roofing

Single-ply attachment and wind

  • The four single-ply attachment methods are mechanically attached, fully adhered, induction-welded, and ballasted, each carrying a tested uplift rating that must match the design wind load.
  • Wind suction is highest at corners, often 2 to 3 times the field pressure, so corners and perimeter get tighter fastening or more adhesive than the field.
  • FM Approvals rates assemblies by tested resistance (1-60 held 60 psf, 1-90 held 90, 1-120 held 120) and applies a safety factor of 2.
  • Ballasted single-ply per ANSI/SPRI RP-4 caps at a 2 in 12 slope, commonly 10 psf of stone in the field and about 20 psf at the perimeter.
  • Pull-test fasteners in the actual deck per FM DS 1-52 to back out the fastener count; never trust a catalog pullout, especially on recovers or aged decks.

Codes ASCE 7

Roofing

Single-ply seam QA

  • On single-ply roofs the seams, flashings, and penetrations leak, not the field, so seam QC is the roof QC.
  • TPO and PVC seams are hot-air welded into one fused material; EPDM is seamed with butyl splice tape and primer.
  • A finished hot-air weld is commonly specified at a minimum 1.5 in of fused width, with about 1/8 in squeeze-out bead.
  • Pull a daily trial weld each morning and at every condition change; it must show film-tearing bond, where the sheet tears before the seam opens.
  • Probe every lineal foot of seam with a blunt tool only after the weld has cooled at least 20 minutes.

Codes ASTM D4434, ASTM D4637, ASTM D6878, ASCE 7

Roofing

Skylight curb installation and flashing

  • Skylights leak at the flashing and curb, almost never at the glass; the seam where the unit meets the roof is the leak path on most callbacks.
  • On low-slope and flat roofs, set the skylight on a curb that gives base flashing at least 8 in of turn-up above the finished roof.
  • Code (around R308.6.8) allows a 4 in curb on slopes below 3 in 12, but that 4 in is a floor; manufacturer detail and warranty govern and often require more.
  • Build a cricket or saddle on the upslope side of any wide unit; trade practice calls for one on penetrations wider than about 30 in across the slope.
  • OSHA treats an unprotected skylight as a hole, requiring protection at 4 ft (1910.28) or 6 ft (1926.501); glazing is not a fall-rated cover.

Codes IBC, NFPA 204, UL 793

Roofing

Slate roof field guide

  • Natural slate roofs last 75 to 150 years, but slate roofs fail at the flashings, fasteners, or slates cracked by foot traffic, not the stone.
  • Fasten slate with copper or stainless steel only, two nails per slate, set flush so the slate hangs and floats; galvanized rusts out and corrodes against copper.
  • ASTM C406 grades slate by service life: S1 over 75 years, S2 40 to 75 years, S3 20 to 40 years; S1 is the new-roof standard.
  • Slate weighs 8 to 15 lb per square foot and a slate system often needs framing engineered for 27 to 50 lb per square foot; verify the structure before reroofing.
  • Slate is generally not laid below 4:12 slope; standard headlap is 3 in (4 in on lower slopes), and exposure equals (slate length minus headlap) divided by two.

Codes ASTM C406

Roofing

Snow guards and retention

  • Snow retention holds the snowpack on the roof so it melts and sheds slowly instead of releasing all at once as a rooftop avalanche.
  • Pad guards suit lighter snow and a moderate slope; continuous rails hold heavy snow and steep slopes; many roofs combine a rail at the eave with upslope rows.
  • On a standing seam roof use a non-penetrating clamp that grips the seam with set screws, adding no holes; torque the set screw to the manufacturer's value.
  • Get a stamped layout from the manufacturer sized to the design snow load, slope, and roof length; never guess the spacing.
  • Snow guards do not prevent ice dams, which are a heat-loss problem fixed by air sealing, insulation, and ventilation; holding snow over the eave can make dams worse.

Codes ASCE 7, ASCE 7-22

Roofing

Solar-ready roof provisions

  • A solar-ready roof reserves four things at design: structural capacity, a clear unshaded zone, a conduit pathway to electrical space, and a roof and warranty matched to the array.
  • A flush attached PV array commonly adds 3 to 5 psf dead load; ballasted systems are heavier, reaching double digits at corners and perimeter where wind uplift is worst.
  • Match the membrane and warranty to the 25 to 30 year PV service life, or a tear-off gets built in under a live array.
  • Keep the warranty by using the membrane manufacturer's approved attachment, a certified applicator for penetrations, and a written warranty rider before work starts.
  • NEC 690.12 requires rapid shutdown, ASCE 7 sets the wind and dead loads, and the IFC sets fire access setbacks; the engineer and adopted code govern the numbers.

Codes ASCE 7, IBC, IECC, IFC, NEC 690, NEC 690.12

Roofing

SPF roof field guide

  • An SPF roof is closed-cell foam sprayed as a monolithic, self-flashing, insulating surface, then covered with an elastomeric coating for UV protection.
  • Bare SPF foam has no UV resistance and erodes if left uncoated, so a coating plus recoat every 10 to 15 years is mandatory.
  • Closed-cell roofing foam cures to 2.5 to 3 lb per cubic foot and adds about 6 to 7 R-value per inch, mixed 1:1 by volume.
  • Keep the substrate at least 5 degrees F above the dew point, above about 50 F, humidity below 85 percent, wind under 12 to 15 mph.
  • Spray foam in lifts of about 1/2 to 1 inch per pass; acceptable surface texture is smooth or orange peel, never popcorn.

Codes ASTM C1029, ASTM D2842, ASTM D4414, ASTM D6083, ASTM D6694, ASTM E108

Roofing

Standing seam metal roof

  • Standing seam locks panel seams above the water line over concealed clips, so no fasteners pierce the panel face; these roofs commonly last 40 to 60 years.
  • Panels must float: anchor each panel at one fixed point and let floating clips slide everywhere else. Pinning both ends buckles and oil-cans the panel.
  • Steel roughly 30 ft long moves about 1/4 in over a 90 degree F swing, and aluminum moves nearly double that.
  • Snap-lock panels generally need at least 3/12 slope; mechanically seamed panels go down toward 1/2/12 to 2/12, and below about 2/12 to 3/12 many manufacturers require continuous in-seam sealant.
  • Oil canning is cosmetic waviness, not a leak, and no manufacturer warrants against it; clip spacing tightens at corners and edges for wind uplift per the tested assembly (UL 580/90, FM, ASTM E1592, ASCE 7).

Codes ASTM E1592, ASCE 7, SMACNA, UL 1897, UL 580

Roofing

Steep-slope shingle roofing

  • Asphalt shingles shed water rather than seal it, so the standard minimum slope is 4:12; the 2:12 to under-4:12 range needs double underlayment or a self-adhered membrane, and below 2:12 use a membrane roof.
  • Use 4 nails per shingle for standard installs and 6 in high-wind zones (commonly above 110 mph), driven flush in the marked nail line so each fastener holds two courses.
  • Overdriven nails are the number-one field shingle failure: the head crushes or cuts the mat and stops holding; fix by setting gun pressure and hand-nailing the bad ones.
  • Ice and water shield goes at eaves, valleys, and penetrations, reaching past the inside face of the exterior wall, commonly at least 24 in inside that warm wall line.
  • Eave drip edge goes under the underlayment and rake drip edge over it; balance attic ventilation so intake meets or exceeds exhaust at a net free area of 1 sq ft per 150 sq ft of attic.

Codes ASTM D1970, ASTM D226, ASTM D3161, ASTM D3462, ASTM D8257, UL 2218

Roofing

Storm and hail damage restoration

  • Real hail damage fractures the shingle mat under the granules and feels soft to the touch; surface marking with no mat fracture is cosmetic and often policy-excluded.
  • Chalk a 10 ft by 10 ft test square on each slope, count and mark the hits, and inspect soft metals first because dents confirm the storm.
  • A contractor cannot legally waive, eat, or rebate the deductible; offering to cover it is insurance fraud and a crime in states like Texas and Colorado.
  • Date of loss is the verified storm date from NOAA or a hail-map service, not the discovery date; without it carriers can call damage old wear.
  • Negotiating, interpreting coverage, or settling a claim is public adjusting, licensed in most states; contractors assess and build, then refer disputes to a public adjuster or attorney.

Roofing

Supported scaffold safety

  • OSHA Subpart L requires supported scaffolds to support their own weight plus at least 4 times the maximum intended load.
  • Guardrails (top rail, mid rail, toeboard) are required on open sides and ends more than about 10 feet above a lower level.
  • Scaffold legs must bear on base plates and mud sills; blocks, bricks, and lumber scraps are prohibited as support.
  • Tie a supported scaffold to the structure once its height-to-base ratio passes 4 to 1, repeating ties up the height.
  • A competent person with authority to red-tag must inspect the scaffold before each shift and after any storm or change.

Codes 29 CFR 1926

Roofing

Suspended scaffold and swing stage safety

  • Each worker on a suspended scaffold ties off to a separate, independent vertical lifeline on its own anchor, never to the platform, its outrigger beams, or counterweights.
  • OSHA Subpart L (29 CFR 1926.451) requires counterweights to resist at least four times the tipping moment, using only items made and marked as counterweights, plus a tieback equal in strength to the suspension ropes.
  • Suspension ropes and components must support at least six times the maximum intended load, and a competent person inspects the wire rope before every shift.
  • A wire rope is removed for six broken wires in one lay, three broken wires in one strand, kinks, or loss of over one-third of outside-wire diameter to abrasion or corrosion.
  • Suspension hoists need a secondary brake that engages automatically on overspeed, and a site-specific rescue plan must be ready before anyone goes over the parapet to prevent suspension trauma.

Codes 29 CFR 1926

Roofing

Tile roof installation

  • The underlayment, not the tile, is the actual waterproofing on a tile roof; leaks almost always come from the underlayment or a flashing, not the tile.
  • Tile weighs 6 to 12 lb per square foot (about 600 to 1,100 lb per square), so a structural engineer must verify the framing carries the dead load before tear-off.
  • Spec a high-temperature, tile-rated underlayment; tile traps heat that cooks a standard ice-and-water shield until it flows.
  • Clay and concrete tile install on 2.5:12 and steeper, with enhanced or doubled underlayment required between 2.5:12 and 4:12.
  • Walk the lower third of each tile at the headlap where it is supported, never the nose or center; clay breaks more readily than concrete.

Codes IBC, IRC

Roofing

TPO vs EPDM vs PVC

  • No single low-slope membrane is best: PVC resists grease/chemicals, EPDM leads on longevity and cold flex, TPO is the reflective mid-cost option.
  • For restaurant or grease roofs specify PVC; TPO commonly fails in 8-12 years and EPDM rubber degrades from cooking grease too.
  • TPO and PVC are thermoplastics with hot-air-welded seams; EPDM is thermoset rubber seamed with butyl splice tape and primer.
  • PVC is incompatible with asphalt and mod-bit; recovering over them requires a separator slip sheet or cover board between the two.
  • Membrane comes in 45, 60, and 80 mil; thickness ties to warranty term, and installing thin can void the manufacturer's NDL warranty.

Codes ASTM D4434, ASTM D4637, ASTM D6878, ASCE 7

Roofing

Traffic deck coating

  • A traffic coating is corrosion protection for the deck, keeping water and chlorides out of the structural concrete so the rebar does not corrode.
  • The system layers in fixed order: primer, crack-bridging base coat (the waterproofing), silica-sand aggregate broadcast for traction, then top coat.
  • Typical dry mils exclusive of aggregate run about 20 to 35 for pedestrian and 40 to 55 for vehicular, per the data sheet.
  • Prep concrete by shot blasting or grinding to ICRI CSP 3 to 4, removing all laitance, curing compound, and contamination.
  • Test concrete moisture (ASTM F2170, F1869, or D4263) to the manufacturer limit; a wet or green slab delaminates the coating via vapor drive.

Codes ASTM C957, ASTM D4263, ASTM F1869, ASTM F2170

Roofing

Wood shake and shingle roofing

  • Two governors decide a cedar roof: the wood must breathe (dry from both faces) and resist fire, since untreated cedar is combustible.
  • A wood shake is split (thick, 1/2 in to 3/4 in at the butt); a wood shingle is sawn (thinner, 0.40 in to 0.45 in); shakes use interlayment felt, shingles do not.
  • Use stainless steel Type 304 or 316, or hot-dip galvanized nails only; cedar tannins corrode electro-galvanized and bright nails, which then stain and loosen.
  • Common minimum slope is 4:12, with reduced exposures down to about 3:12; a maintained cedar roof commonly lasts 30 to 40 years or more.
  • Leave keyway gaps for swelling (about 3/8 in to 5/8 in shakes, 1/4 in to 3/8 in shingles) and offset joints at least 1-1/2 in so they never align.

Codes ASTM A153, ASTM D226, ASTM D4869, ASTM E108, UL 790